Projects

Rotor Wheel Machining Stage 7

Customer: ENGIE Chile


Site: Central Termoeléctrica Tocopilla

Specialized machining of the rotor wheel for turbine stage 7 was performed under strict quality and dimensional accuracy standards. The service included inspection, measurement, and restoration of critical surfaces through high-precision machining, contributing to operational reliability and extending the equipment’s lifespan.

Balancing drum seal cuts

Customer: Central Termoeléctrica Norgener

Siter: AES Chile

The service involves the controlled removal of existing balance drum seals using specialized cutting and machining processes, ensuring the protection of base surfaces and preventing damage to adjacent components. This stage includes an initial dimensional inspection and measurements to determine the degree of wear present in the housings and reference surfaces.

Installation new seals

Subsequently, the seal housings are machined to restore the geometries, concentricity, and tolerances required for the correct installation of the new components. This intervention corrects deformations, erosion wear, and dimensional deviations accumulated during equipment operation.

Controlled Machining

Once the mounting surfaces are restored, the new seal segments are manufactured or fitted, followed by their installation and alignment. During this phase, critical parameters such as concentricity, parallelism, and axial positioning are verified, ensuring compliance with the equipment’s technical specifications and applicable quality standards.

Check clearence and final dimensioning

Finally, the final machining of the installed seals is carried out to achieve the operational clearances defined by engineering. This activity optimizes the hydraulic and thermodynamic performance of the system, reducing internal losses, improving operational efficiency, and contributing to the reliability and availability of the generating unit.

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